A Copycat Sofa Table

One thing that we have always been slow to add to our home is furniture. We try to be careful when bringing in pieces and we are always very conscience of our budget. We don't really splurge on pieces, and if we know what we want, B would rather build it for us. The best part about building our own furniture is that we can always get the end result that we desire, taking away or adding details as we please, and it saves us a ton of money. Of course, when I decided that I wanted a sofa table for our family room it was time for us to flex our DIY muscles once again.

Before we began to build, I started looking at Pinterest and different big box stores for inspiration. We could've built something simple and straight forward, but I knew that I wanted something different (read not all wood), and provided us with storage space. When I found the Bleached Pine Rolling Console from West Elm, I knew that I had found our next project. It took quite a few weeks of sourcing materials and discussing plans before we started. The finally decided on the following supplies to help us build our table:

- 3 - 12" x 5' pine boards
- 2 - 10' pieces of conduit (1/2" EMT)
- 50' of Galvanized Wire Fencing
- 3/4" Fencing Staples
- 4 - 4 x 1 1/4 Vintage Black Cast Iron Swivel Casters (2 with brakes) (not pictured as they were still being shipped to us)

Our plan was to build a similar looking table to West Elm's but with a smaller foot print and aged looking wood. After taking measurements, we decided the table would be 12" deep, 5' long and 2' tall (with the casters on). This would ensure the table would be only slightly shorter than the length of our couch, come up nicely to the back of it, and be deep enough to hold books and photos, without being too deep.

With our plans in place, our first step was the most fun! After B sanded the wood down (so we wouldn't have sharp edges) we got to beat up and "age" those pine boards. Our weapons of destruction?

Basically anything from B's shop that we could use to scrape, dent, gouge or cut the wood with. We threw a bag of screws at them, wacked them with chain, a hammer, a file... whatever we had, we used it.

Once we thought that they good and beat up, it was time for our first coat of stain. We started with Varathane's Ultimate Wood Stain in Golden Pecan (which we used for the Love Your Wood Challenge last month). B applied it lightly and wiped it off quickly since we didn't want it to be too orange. Next, we put on some of the Varathane Ultimate Wood Stain in Weathered Grey (also used in the Love Your Wood Project). Again, it was applied lightly just to bring some aging to the wood.

Once both stains dried, we beat up the wood a little more. More gauges, cuts and scrapes, but we also upped our game and B brought out his blow torch so we could burn it as well. Our last step in aging the boards was adding dark brown stain to random sections of the boards (which we used on our dining table that B built). This toned down the grey and really helped to complete the aged look of our boards.

You'd never guess that we started with plain pine boards, would you?

With our wood ready, it was time to start preparing the other parts of our table. Using Rust-Oleum's Painters Touch 2x The Coverage spray paint in Dark Walnut, we sprayed the galvanized fencing and fencing staples.

In order to start assembling our table, B created 8 spacers from scrap wood that were 12" tall to  match the spacing on the galvanized fencing. We had four spacers between each shelf, screwed into the corners to hold the shelves sturdy. Then, using a hammer B nailed the fencing to the shelves using the fencing staples. This step took the longest, as he put a fencing staple at every other cross section of the fencing to keep it sturdy. We had a few staples split the wood, but it really just added to the aged/beat up look of our barn board (and they were on the bottom or back side of the table, which was good). 

Next, B needed to bend the conduit pipe. Using a manual conduit bender that he picked up from Home Depot, he made 90 degree bends in the piping. This part proved to be the most difficult to mimic from the inspiration table. B mentioned to me quite a few times that with the conduit bender he wouldn't be able to get the pipe to wrap right around the wood, but rather we would end up with it winged out, more like handles on a bar cart. I was totally okay with this change in design and actually liked it more. 

To attach the conduit to the table he drilled 1/4" holes halfway through the piping in order to hide the screw heads and then drilled a 1/16" pilot hole through the other side of the pipe and into the wood. He then used 2 1/2" screws to attach the piping to the wood. 

The final step was adding the heavy duty cast iron casters that we ordered from Caster Connection. He screwed the castors to some  6" x 3/4" x 4'-4" aged scrap wood that he had, and then screwed that wood to the bottom shelf... and we now have this table!

This is the perfect spot for my vintage owl trivets, as well as our new Acrylic Photo Blocks from Tiny Prints. I love them because they are such a beautiful and different way to display some of our favourite photos and memories! 

Though I would like to build a blanket ladder for this room, at the moment the bottom shelf is the perfect spot to keep a couple of my favourite throws from Penney & Company.

I'm so in love with this table and thrilled that we decided to challenge ourselves to work with more than just wood to create a new piece for our home. Yes, B did the constructing but we collaborated on how to age our boards and what products to use for the look we wanted - we do make a pretty good team, if I do say so myself.

Have you been working on anything new that challenges you to think outside the box? Or maybe you've just acquired a really great piece of furniture that has made you look at your home in a new way!? We'd love to hear about it!